Introduction of copper cathode continuous casting machine:
Copper rod continuous casting machine is a high-performance continuous casting equipment suitable for wire and cable, electronics, electrical equipment manufacturing and other industries. Horizontal copper rod continuous casting furnace adopts advanced upcasting process, using electrolytic copper or high-quality scrap copper as raw materials, and directly casts high-purity, high-conductivity oxygen-free copper rods after induction heating and melting. The whole system of copper rod upcasting machine integrates smelting, heat preservation, crystallization, stretching and winding, so it has a compact structure and small footprint, suitable for use in factories of all sizes.
Advantages of copper cathode continuous casting machine:
1. Our copper rod continuous casting machine adopts advanced w-type induction furnace structure, which can not only reduce the loss of electricity, but also reduce the operating cost.
2. The horizontal copper rod continuous casting furnace we produce adopts detachable sensors, which can speed up the maintenance and replacement and save time.
3. The high-precision computer control program and human-machine interactive interface of the copper rod upcasting machine can accurately control the temperature and intelligent speed regulation, and also provide remote program upgrades and technical support services.
Technical specification of copper cathode continuous casting machine:
Model | SYLZ-6000T |
Annual output | 6000 tons (annually uninterrupted) |
Strands quantity | 12 strands |
Pulling pitch | 1-5mm adjustable |
Pulling speed | 0.3~3.2 m/min |
Take-up machine | 6 sets |
Rod diameter | Φ8-20 (customize) |
Inductor furnace style | combined style joint furnace |
Type of drive | servo motor drive |
Take-up type | computer automatic control |
Coil weight | more than 3 tons |
Continuous casting machine | PLC controlled, touch screen |
Running capacity | 300KW |
Installation capacity | 450KVA |
Every ton of molten copper capacity | 320KWH |
Working principle of Copper rod upcasting machine:
The core principle of the copper cathode continuous casting machine is to heat the electrolytic copper anode plate through an induction furnace so that it can be fully melted into liquid copper in the furnace. Then the liquid copper is vertically drawn up and cooled and formed through a special crystallizer set on the furnace cover. . After the copper rod is formed, it enters the cooling water tank for further cooling through the ingot wheel traction device. After the copper rod is completely solidified, it enters the wire taking-up system and is neatly wound by the fully automatic winding equipment.
FAQ:
1. Is the maintenance of the copper rod continuous casting machine complicated?
Horizontal copper rod continuous casting furnace adopts modular design, easy maintenance and simple disassembly.
2. What types of copper rods are suitable for copper rod upcasting machine?
Copper rod continuous casting machine is used to produce high-purity oxygen-free copper rods.
3. Does copper rod upcasting machine have high technical requirements for operators?
The system is equipped with a fully automatic computer control platform and is easy to operate.
About us:
Dalian Konform Technology co., ltd. was founded in 1993 and has passed ISO 9001 standard certification. Its products comply with the EU CE mark. As of 2023, we have designed and manufactured more than 1,800 production lines for customers in 53 countries on six continents, which are widely used in the production of AS conductors, OPGW, power cable aluminum sheaths, copper flat wires, etc.
