Main uses of Continuous Extrusion Machine for Rectangular Wire:
Continuous Extrusion Machine for rectangular wire produces various specifications of copper bars, copper bars, copper profiles
Key Advantages for Rectangular Wire Extrusion Machine:
Fewer work procedures and a simplified process flow make production more streamlined and time-saving. Material usage is also optimized for higher efficiency.
Frictional heat generated by the Rectangular Wire Extrusion Machine is fully harnessed during operation, eliminating the need for separate heating and annealing stages, thus significantly cutting down on energy usage.
Extrusion Machine for rectangular wire operates with zero emissions, making it a green and sustainable manufacturing solution.
The product delivers outstanding performance, offering high precision in dimensions, smooth surface quality, and continuous length without limitation.
Metal Wire Continuous Extrusion Machine features a high level of automation, requiring minimal manual intervention and keeping operational expenses low.
Compact Metal Wire Continuous Extrusion Machine is space-saving in design, helping to lower initial investment in both equipment and plant infrastructure.
Rectangular Wire Extrusion Machine uses consistently sized raw materials, which simplifies preparation and speeds up the production setup.
Specifications of Continuous Extrusion Machine for Rectangular Wire：
| Model | TLJ350 | TLJ400 |
| Nominal diameter of extrusion wheel (mm) | 350 | 400 |
| Main motor power (kW) | 160 | 250 |
| Copper rod diameter (mm) | 16 | 20 |
| Product maximum width (mm) | 100 | 170 |
| Round bar product diameter (mm) | 4.5～50 | 8～90 |
| Product cross-sectional area (mm2) | 15～1000 | 75～2000 |
| Productivity (kg/h) | 780 | 1200 |
Schematic diagram of continuous extrusion principle:
The metal rod material is dragged into the continuously rotating extrusion wheel under the friction force of the wheel groove. When it reaches abutment, the rod material is forced to change direction and enter the extrusion chamber of metal wire continuous extrusion machine from radial direction. With the high temperature and pressure caused by friction and deformation reaching the plastic deformation condition, the material is extruded from the die opening to form solid or hollow section products.
Konform Technology
We calculate all relevant process parameters no the basis of the latest technology knowledge on heat treatment of nonferrous metals. Using advanced numerical simulation software for plastic forming, we analyze the velocity, stress, and temperature fields of metal materials in the continuous extrusion deformation zone, so as to determine the load of equipment and tooling, and to ensure reliable design. The module determines the optimal values from the most important process-relevant variables, such as extrusion wheel, rod material, chamber, die, and cooling/specification, for each operation step.
Production line layout：
Konform Manufacturing:
We take utmost care while manufacturing our products. We have the latest manufacturing machinery from world-renowned names. We procure raw materials and components from the best available sources by our metal wire continuous extrusion machine at home and abroad which must qualify our stringent in-house quality standards. We operate a quality management system accredited to ISO 9001:2008. Our entire production process is carried out in-house and quality checks are conducted at each stage of production.
Supported by an ERP system that integrates sales, R&D, manufacturing, procurement, and logistics, we are able to greatly shorten the manufacturing cycle. Through transformation from "order-design" to “order-configuration”, we can now promptly respond to our customer's diversified requirements and quickly deliver orders.
